Boilermate
The eco-friendly water treatment program that reduces chemical dependency and the cost of boiler operation.
BOILERMATE® provides superior corrosion protection vs conventional sulfite-based water treatment. BOILERMATE® was designed and tested especially for your Miura once-through boilers and has been used for many years in Japan. BOILERMATE® has been proven to substantially lower the rate of tube failure compared to traditional chemicals. We use BOILERMATE® to prevent pressure vessel and economizer failure due to rust and corrosion.
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Eco-Friendly Water Treatment
The main ingredient of Miura’s BOILERMATE® is Silicate, a corrosion inhibitor. Silicate is a naturally-occurring material that is ideal for water treatment in Miura’s once-through boilers. Years of research and experience have shown that water tube corrosion can be controlled by balancing the amount of silicate in the water and the corrosive ions.
BOILERMATE® is environmentally-friendly and controls the corrosive ions without the need for additional harmful chemicals. This environmentally-friendly product supplements Miura’s other “green” benefits and provides our customers with the best possible water treatment. Miura manufactures BOILERMATE® in our facility in Brantford, Ontario (Canada).
With seven types of Boilermate chemicals available, there is always a solution for your steam system's unique needs.
- Boilermate 1200S
- Boilermate 2100D
- Boilermate 3200C
- Boilermate 3300C
- Boilermate 4100B
- Boilermate 5100M
- Boilermate 7100P
All-in-One Boiler Water Treatment
Complete boiler feed water solution designed to protect against corrosion and small amounts of hardness.
- Corrosion Inhibitor: Silica prevents corrosion by facilitating a passivation layer to protect tubes against chloride, sulfate, oxygen, and other corrosive ions.
- pH Booster: By raising the pH, it significantly reduces corrosion rates in the boiler
- Scale Dispersant: To prevent any scale formation, a minimal amount of EDTA is injected to attack the ≤1 ppm of hardness that may leak past the softener.
- No activation time required: Unlike oxygen scavengers, the passivation silica layer form immediately and does not require activation time.
Scale Dispersant and Remover
Instead of soaking the scale to dissolve it, this chemical works by chelating the scale and slowly removing it.
- No Shutdown Time: It removes the scale without stopping boiler operation
- Chelating: To prevent and remove scale, the chemical bonds with the hardness instead of hardness bonding with the tube walls.
- Scale Monitor Temperature: Along with the Miura boiler's scale monitor thermocouple, it monitors the presence and removal of scale from the boiler tubes during boiler operation.
Condensate Return Treatment
Neutralizing amine protects the condensate return line from corrosion.
- Neutralizing Amine: Morpholine and cyclohexylamine boost the pH of the condensate return water to protect against corrosion.
- Boost pH: Neutralizing Amines react with the CO2 to prevent the creation of carbonic acid which would lower the pH into a corrosive range for condensate return.
Condensate Return Treatment
More concentrated for neutralizing amine protects the condensate return line from corrosion.
- Neutralizing Amine: Morpholine and cyclohexylamine boost the pH of the condensate return water to protect against corrosion.
- Boost pH: Neutralizing Amines react with the CO2 to prevent the creation of carbonic acid which would lower the pH into a corrosive range for condensate return.
Corrosion Inhibitor
Neutralizing pH levels to limit corrosion.
- Concentrated: scavenging type chemical
- Sulfite: Strong concentration of sulfite to neutralize pH
pH Booster
- Sulfite: moderate concentration of sulfites to neutralize pH
- pH Booster: By raising the pH, it significantly reduces corrosion rates in the boiler
- Scale Dispersant: Scavenging type with dispersant to prevent any scale formation
Supplemental pH Booster
Reduce corrosion with higher pH levels during low-load operations and wet layup preparation.
- pH Booster: pH boosting chemical raises the pH, which can inhibit general corrosion at higher levels. Keeping the pH high within the boiler is important for reducing corrosion rates.
- Supplemental Chemical: This chemical adds extra support to properly protect the boiler system. Use BM7100 during low operation load and wet layup preparation.